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Is a Drop in Kaizen Submissions a Real Signal or Just Noise?

Last week, I wrote Part 1 of this piece about TQM and "Small Kaizen" at a Japanese Hospital pharmacy.

The hospital was happy that employees were participating in their "Small Kaizen" process, but there was a month in which they saw the number of submitted Kaizens drop, from about 138 to 58 or so.

As I write about in Measures of Success, two data points usually don't make a trend.

Small Kaizen in a Japanese Hospital Pharmacy: Big Improvements Without Big Projects

I'm overdue in writing more about my last trip to Japan a few months back.

Today, I'll like to share some highlights from one organization we visited, Seki Chuo Hospital, which is located outside of Nagoya. I have visited this hospital in 2012 and 2014 and it's interesting to see how their approach to Total Quality Management (TQM), Lean, and Kaizen has progressed and evolved. I mentioned them in a 2014 post about "quality circles."

Podcast #302 – Katie Anderson on Japan: Standard Work, Customers, and Healthcare

My guest for Episode #302 is Katie Anderson.

Today, we're chatting because I've just returned from a short trip to Japan and Katie's going back in May (and you can join her).

We're sharing observations and reflections on topics ranging from standardized work to Kaizen. Would it be easier to "implement Lean" (or whatever term you'd use) if you're a Japanese organization? And what are some of the approaches you see with quality improvement and Lean in Japan's hospitals?

Our conversation also meanders into topics like eating sushi and more.

“So why are you here in Japan?” Kaizen, Popularity, Fads, and Sustainment

Monday, I blogged about the sushi-making class I took on my last Sunday in Japan. Later that same Sunday, I did a walking food tour in the Shibuya area. Walking food tours are a great way to explore and learn about a city.

In our small group, there was a couple from Australia and a retired couple from South Africa.

Between stops on the tour, the South African gentleman, a retired mining company manager or executive, asked me why I was there in Japan for work.

What Japan Taught Me About Lean, Standardized Work, and Following the Rules

Last week, I got back from my third trip to Japan and we visited three hospitals, Toyota, another manufacturer, and heard from a cafeteria services company leader about their Lean and continuous improvement journeys. As I've blogged about before, some of these organizations have been practicing TQM for 30 years and are adding elements of Lean methods on top of that foundation.

I'm hardly an expert on Japan. I still feel like I view the country with fresh eyes.

Standards and Standardized Work... at Work

During this trip, I heard a number of people talk about the cultural imperative about following rules and laws. In the workplace, we might call these rules "standardized work"...

From Japan: Lean Tour Updates, Supply Chain Insights, and A3 Thinking

Konnichiwa from Japan! I am having a great time with my friends from Kaizen Institute and our tour attendees. I wrote a post on Monday, but I never expect to be able to write much while here because it's very busy and I also want to reflect a bit before writing.

In this post, I share two articles I wrote recently and some other tidbits...

What Books on #Lean and TPS Are Sold at the Toyota Museum in Nagoya?

It's Monday morning in Nagoya, Japan as I write this. I'm still jet-lagged and up early, so here's a blog post after all...

Sunday, I had the chance to visit the Toyota Commemorative Museum of Industry and Technology in Nagoya. There's so much that I can blog about...I'll write more posts about my museum visit in the future.

In this post though, I share a little bit about some of the books that they sell - in English and Japanese...

The WSJ Gets Japan Wrong: Why Lean Isn’t “The Japanese Model”

Not all Japanese companies are the same. "Lean isn't easy" if you're a Japanese company. Toyota has created something special, since "Toyota culture" is not exactly the same as "Japanese culture."

The WSJ says the "model is cracking."

Do scandals involving quality and ethical lapses involving companies including those and Nissan tarnish Lean and the Toyota Production System? No. That's as silly as thinking the Wells Fargo banking scandal tarnishes Silicon Valley (although the Valley does enough to tarnish itself).

More Thoughts on the Next Japan Lean & Kaizen Study Trip

Again, there's still time to sign up for the next Lean and Kaizen study trip to Japan that I'm facilitating with Kaizen Institute, from February 26 to March 2, 2018. There's still room in the tour if you'd like to join us.

In this post, I share some of my thoughts - answers to questions posed by Kaizen Institute. And, I share some thoughts from Risa Cox, from Kaizen Institute.