Tag: Process Behavior Charts

Process Behavior Charts, Variation, and Better Leadership Decisions

Process Behavior Charts help leaders distinguish real signals from routine noise in performance data. Instead of reacting to every up or down, these charts—rooted in the work of Shewhart and Deming—show when a system has truly changed and when variation is simply part of normal performance.

These posts explore Process Behavior Charts in practical, leadership-focused ways: avoiding overreaction to red metrics, improving decision-making, building trust in data, and shifting conversations from blame to system improvement. Examples span healthcare, manufacturing, sports, and executive dashboards—where misunderstanding variation often leads to wasted effort and worse outcomes.

Many of the ideas in this archive align with the themes of my book Measures of Success: reacting less to routine variation, leading better through better questions, and improving more by focusing on system change instead of noise.

Stop Reacting to Red Light Metrics: Why ‘Two Reds in a...

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tl;dr: The "two consecutive reds" rule persists because reacting feels like leadership -- but it generates wasted investigations, false success stories, and eroded trust....

A Christmas Tale That Explains Process Behavior Charts

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The Christmas Tale / Le Conte de Noël Two years ago, I received an unexpected and incredibly specific Christmas gift from Charles Desneuf on LinkedIn....

Kickoff Returns, Lean Metrics, and System Change: What the 2025 NFL...

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tl;dr: Headlines say kickoff returns are "dramatically up" in 2025, but process behavior charts show this isn't random fluctuation. The NFL's new dynamic kickoff...

How Early Adoption of Process Behavior Charts Might Have Transformed Lean...

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tl;dr summary: Early adoption of Process Behavior Charts would have changed how organizations approached Lean--reducing noise-driven reactions, improving root cause analysis, and helping leaders...

Two Kinds of Mistakes–and the Wisdom of Shewhart, 100 Years Later

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Recently, I saw someone reference a chapter from Dr. W. Edwards Deming's book Out of the Crisis on LinkedIn--Chapter 11, titled "Common Causes and...

Why Bowling Charts Mislead Leaders–and What to Use Instead

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tl;dr: If leaders have to "do the math in their heads" to see trends, the chart isn't doing its job. Bowling charts hide signals...

From Chaos to Clarity: How a Health System CEO Used Process...

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tl;dr: A healthcare CEO explains how Process Behavior Charts replaced reactive metric debates with clarity, trust, and focused improvement by separating signal from noise. "Every...

Red Bead Game Reflections: Leadership Lessons from Atlanta to Australia

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TL;DR: The Red Bead Game shows--everywhere in the world--that blaming people for random variation is ineffective. Only system change drives improvement. So far in 2025,...

Join Me at HSPI 2025: Red Beads, Lean Leadership, and Smarter...

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I'm thrilled to announce that I'll be presenting a 90-minute "intensive" session at the 2025 Health Systems Process Improvement (HSPI) conference, organized by the...

Ryan McCormack’s Operational Excellence Mixtape: January 24, 2025

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Thanks, as always, to Ryan McCormack for this. He always shares so much good reading, listening, and viewing here! Subscribe to get these directly...

From Noise to Clarity: How KaiNexus Learned to Focus on What...

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KaiNexus uses Process Behavior Charts and Deming's principles to separate signal from noise, helping leaders avoid reactive decisions and focus on improvements that truly...

Why Process Behavior Charts Are the Best Way to Understand This...

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tl;dr: Run charts and bar charts can hint at patterns, but they often mislead. A Process Behavior Chart reveals whether a KPI truly changed--or...
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