Lean Blog Audio Podcast

Short Audio Essays on Lean Thinking, Leadership, and Continuous Improvement

Lean Blog Audio features short audio versions of articles from LeanBlog.org, written, read, and expanded by Mark Graban. Each episode explores practical applications of Lean thinking, psychological safety, continuous improvement, and performance measurement tools like Process Behavior Charts.

Drawing on real-world examples from healthcare, manufacturing, startups, and other complex systems, the podcast focuses on leadership behaviors that foster learning, reduce fear and blame, and support sustainable improvement. Lean Blog Audio is ideal for leaders, practitioners, and learners who want thoughtful insights they can apply every day.

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Toyota vs. Tesla: What Manufacturing Mindsets Reveal About Quality and Culture

Tesla builds cars in what used to be the NUMMI factory, a joint venture between Toyota and GM (which meant it was run as a Toyota plant with “Lean”…

Lean Healthcare Study Tour in Japan: September 2026

There are things about Lean you cannot learn from a book, a conference, or a consultant. I say that as someone who writes the books and gives the…

Watch the Lean Hospitals Coach in Action — Live, Unscripted, With Your Questions

Here's something I've learned over many years of consulting: giving people advice they haven't asked for is a reliable way to get ignored, no matter…

What a Brandi Carlile Concert Teaches About Practicing Continuous Improvement

TL;DR: A sound check, live song requests, and a naming regret — what watching Brandi Carlile perform taught me about specific problem-solving…

What Deming and Fujio Cho Agreed On: Stop Demotivating People

TL;DR: Deming and Toyota's Fujio Cho asked the same uncomfortable question: why do management systems destroy motivation in people who started out…

Create Your Own Lean System — But Don't Lose Sight of These Three Things

TL;DR: In a 1993 speech, Toyota leader Fujio Cho said organizations can create their own Lean systems, but success depends on three principles:…

From Book to Coach: Building an On-Demand Lean Assistant for Healthcare Leaders

TL;DR: I turned my Lean Hospitals book into an interactive coaching tool leaders can use during real work — exploring whether improvement…

Safety First Isn't a Slogan: What GE Aerospace's CEO Gets Right About Respect for People

TL;DR: GE Aerospace's annual report treats safety not as a compliance topic or a communications slogan, but as a core leadership responsibility. By…

Larry Culp's 2025 CEO Letter: Why Safety and Lean Leadership Drive GE Aerospace's Results

TL;DR: Larry Culp's GE Aerospace CEO letter is a rare example of Lean leadership in practice, showing how safety, Respect for People, and small…

Inside the 1987 NUMMI Management Practices Executive Summary: Why Leadership Mattered More Than Lean Tools

TL;DR: In 1987, GM accurately documented why NUMMI worked–and it wasn't tools, techniques, or discipline. This internal report reveals a…

What Ford and the UAW Really Learned from Japan: Listening, Respect, and a Better System

The Real Lesson from Japan Wasn't Tools — It Was Trust and Listening TL;DR: When a group of Ford and UAW leaders traveled to Japan in 1981, they…

Why Psychological Safety Is the Foundation for Continuous Improvement — and Why I'm Teaching This at Shingo Connect 2026

I'm looking forward to facilitating a workshop at Shingo Connect: USA 2026 in San Diego titled “Psychological Safety as a Foundation for…

“Toyota Culture” 20 Years Later: Why Liker's Lessons Still Matter in 2026

TL;DR Twenty years later, Jeffrey Liker's message still applies: Lean fails when it's treated as a set of tools instead of a leadership system…

Five NUMMI Tour Lessons That Still Define Lean Thinking

A 2005 tour of the NUMMI plant revealed lessons about Lean that had little to do with tools and everything to do with leadership, learning, and…

5 Big Lean Questions with Mark Graban: Purpose, Misconceptions, and the Path Forward

Last year, my friend (and long-time fellow blogger) Tim McMahon from the A Lean Journey blog sent me a set of questions he's asked various Lean…

Stop Forcing Change: Use These Motivational Interviewing Questions Instead

When we think about how change happens in organizations, especially those practicing Lean, we often focus on tools, plans, and communication…

You Can't Cherry-Pick Lean: Why Pull, Heijunka, and CI Don't Stick

tl;dr: Lean fails when organizations cherry-pick tools like 5S, pull, or heijunka without adopting Lean as a complete management system. Sustainable…

Unlearning Old Habits: What a Pickleball Mistake Taught Me About Feedback and Learning

What Pickleball Taught Me About Kindness, Kaizen, and Culture “Don't worry about your mistakes–you're learning.” That's what an…

AI as a Thought Partner in Kaizen: Small PDSA Tests and Real Learning

TL;DR: AI can support Kaizen when it's treated as a thought partner, not an answer engine. The right way to explore AI in continuous improvement is…

GE's Larry Culp: Why Lean Thinking Starts with Safety and Respect for People

TL;DR Larry Culp, CEO of GE Aerospace, shows that Lean leadership isn't about tools or slogans–it's about daily behaviors. By grounding Lean in…

Lean Without Layoffs: Why Protecting Jobs Is Essential for Continuous Improvement

TL;DR: If Lean improvements put jobs at risk, people will stop improving. Organizations that commit to “no layoffs due to Lean” create…

Ghosts, Zombies, and Frankenstein Processes: A Lean Halloween Reflection

tl;dr: Halloween might be about ghosts, zombies, and monsters — but those same creatures sometimes show up in our organizations all year long…

Leadership, Laughter, and Lean: How a CEO's Shaved Head Symbolized $7 Million in Improvement

In Lean circles, we talk a lot about leadership commitment. But it's not every day that a CEO puts their hair on the line to show it. As we wrote…

Leader Standard Work Is About Behavior, Not Just Your Calendar

TL;DR Leader Standard Work isn't a calendar or a checklist. It's the daily responsibility of leaders to show up with the right…

Continuous Improvement at the Bedside: Lessons from Allina Health's Early Kaizen Journey

TL;DR: This look back at Allina Health shows how continuous improvement at the bedside actually works: frontline staff identifying real problems…