Tag: Japan Tour

Japan, Lean Leadership, and Learning at the Gemba

Visiting Japan to study Lean is not about copying tools, rituals, or cultural stereotypes—it’s about seeing how leadership behaviors, management systems, and daily problem-solving come together in practice. These posts reflect lessons learned from multiple Japan study tours, hospital visits, factory gemba walks, and conversations with Toyota leaders and practitioners.

Rather than portraying Japan as “different” or “mysterious,” this archive focuses on what leaders everywhere can learn about respect for people, psychological safety, humility, and continuous improvement. The emphasis is on intent and system design—not nationality—and on translating insights from Japan into practical leadership lessons in healthcare, manufacturing, and beyond.

Come to Japan with Mark Graban

Traveling to Japan Tomorrow – What Questions Should I Ask?

9
Tomorrow, I'm leaving for Japan and I'll be with Kaizen Institute for our second Lean healthcare study tour (see a PDF about the trip). We have...

What I Learned Visiting Lean Hospitals in Japan: Culture, Kaizen &...

6
In November 2012, I had the opportunity to visit Japan for the first time as part of a Lean healthcare study mission. It was...

Japan Trip: Going to Gemba and Seeing 5S at a Japanese...

11
I've been going back through my notes and pictures from my first trip to Japan in November... my goal is to blog about something or...

Japan Tour Reflections: Taking Home Lean Artifacts or Lean Thinking?

6
Reflecting more on my recent Japan tour (see previous posts) one word came up in my notes: artifacts. One dictionary definition of that term is...

A Small Batch of Bread, Other Random Japan Pictures

1
I'm on my way home from Japan as this post gets published. I will probably take the week off from blogging for the Thanksgiving...

The “Gold Prize” Kaizen QC Project Saved How Much?

2
Yesterday, our tour group had a chance to visit an outstanding factory. They manufacture gas meters and they do everything from casting aluminum, creating...

How Kaizen Leads to Innovation: Lessons from a Japanese Hospital CEO

14
A hospital CEO who turned around a near-bankrupt organization over two decades credits one thing above all else: the steady accumulation of small improvements....

Standardized Work: “Unity in the Essential, Liberty in the Non-Essential…”

13
Our Kaizen Institute guide, Brad Schmidt (pictured above) talked to us on Monday about standardized work. He said, of the practice at Toyota, that...

What Is an Andon Cord? How Toyota’s Andon System Really Works

16
TL;DR: An andon cord is not primarily a line-stopping device. At Toyota, it's a signaling system that allows workers to call for help immediately....

Highlights From My First Lean Study Trip to Japan, Day 1

3
I know many of you aren't into the whole Twitter thing, but I'm using my account (@MarkGraban) to share some photos and small batches...

Visiting the Toyota Museum in Nagoya

4
While I'm in Japan this week (read about the trip), I'm going to keep my blogging light - my aim is to share one...
An AI that won't just give you the answer. That's what makes it useful.Try the Lean Coach -- Free Demo
+ +
Free 48-hour demo - no credit card needed (1)