All posts from Mark Graban’s LeanBlog.org, including podcasts, announcements, articles, and more.
102 seconds versus 300 seconds. That’s the comparison the 1992 booklet uses to make the case for one-piece flow. Three employees on an assembly line. Three processing steps. Same work, same number of people, same total processing time. The only…
If you’ve read much of my work, you know I keep circling the same question: why do smart, capable people hold back what they know? Sometimes they stay quiet because they tried speaking up once and got burned. Sometimes a…
Thanks, as always, to Ryan McCormack for this. He always shares so much good reading, listening, and viewing here! Subscribe to get these directly from Ryan via email. News, articles, books, podcasts, and videos about how to make the workplace…
TL;DR: The NHS backlog gets narrated one month at a time, and millions in bonus money ride on the moves. A Process Behavior Chart shows most movement is noise — and the trusts that stay on top are running structurally…
Gary Peterson spent almost 40 years helping O.C. Tanner build a continuous improvement culture, work that earned the company the Shingo Prize in 1999. He joins me to talk about psychological safety, autonomy, leading change from the middle, and the…
TL;DR: Behavioral nudges can produce real gains in patient experience at almost no cost. They can also be used to dress up a process that should have been fixed. The discipline for CI leaders is knowing the difference and getting…
I have been seeing more AI-generated Lean infographics on LinkedIn lately. So many. It’s annoying. I try not being annoyed, but it’s hard. So, I made one of my own about the trend and posted it on LinkedIn. It collects…
TL;DR: Burger King, T-Mobile, and Domino’s have all built ad campaigns around the same confession: our product was bad, but it’s better now. The marketing is interesting. The leadership lesson is better. In each case, the harsh verdict comes from…
You finally found the perfect hire. The one who did this exact job, at a company just like yours, for six years. No training required. You felt the relief of it. Someone who already knows the work, who can start…
Picking up the thread from the previous post on Toyota’s April 1992 publication “The Toyota Production System.” This one’s about the line-stop rope or andon cord. The booklet describes the mechanism with care. From the jidoka section: “The ‘fixed-position stop…
A lunch, a hand gesture, and the question most Lean implementations are answering backwards. The gesture is the whole thing. The late Hajime Oba held his hands out in front of him, palms down, one higher than the other. “All…
Thanks, as always, to Ryan McCormack for this. He always shares so much good reading, listening, and viewing here! Subscribe to get these directly from Ryan via email. News, articles, books, podcasts, and videos about how to make the workplace…