Toyota is often cited as the inspiration for Lean, but its success is rooted in leadership behaviors, management systems, and a deep commitment to learning—not tools or slogans. This archive brings together blog posts, podcasts, and reflections on Toyota’s approach to quality, continuous improvement, psychological safety, and respect for people. Many of these posts explore what leaders outside Toyota often misunderstand—and what truly matters if they hope to learn from Toyota rather than copy it.
Hat tip to John Shook and the Lean Enterprise Institute for pointing this out via his email newsletter — today would have been the 100th birthday of Taiichi Ohno, usually credited as one of the creators of the Toyota Production…
When it first came out, I was a big fan of Michael Lewis’ book Moneyball: The Art of Winning an Unfair Game about the Oakland A’s major league baseball team and the unorthodox approach they took to building a team (under…
It’s always great to see stories in the major media outlets about engaging front-line staff in improvement ideas. Recently, we had a piece in USA Today that I blogged about and now we have one in the Wall St. Journal…
Friday night’s PBS program the Nightly Business Report had a nice feature on the use of Lean at Good Samaritan Hospital in Downer’s Grove, Illinois. The video is embedded lower in this post, but you can read the transcript here:…
I loved the book Moneyball by Michael Lewis, but I haven’t seen the movie yet (I hear it’s good — Edit: It was GREAT). To me, it was a story about being forced to go against conventional wisdom to come up…
I volunteered to give a presentation last Friday for the North Texas Society for Healthcare Risk Management, where I was able to debut some new material from our upcoming book, Healthcare Kaizen. These continuous improvement methods are a great way…
A note from 2026: I wrote a fuller version of this same argument recently, with more sources and a fairer look at what Six Sigma actually offers. This post stays up because the comments below are still some of the…
One reason I love applying Lean thinking in new arenas as my career progresses is that each shift in industry leads to new challenges and new experiences, which forces you to challenge your thinking… and each change in Lean direction…
I met Newt Gingrich at the Ontario Hospital Association conference in late 2009, as I blogged about here: “Meeting Newt Gingrich, a Lean Champion.” Yesterday morning, I was told that Newt had given an endorsement of the use of Lean…
Podcaster Cali Lewis (a fellow DFW-area Texan) hosts a show called GeekBeat.tv, where she normally highlights new consumer tech gadgets and nerdy robots from MIT. Her most recent video features video from her visit to Boeing and their 737 assembly…
I love my Amazon Kindle (I have had a 2nd generation 3G Kindle for about two years). Amazon has recently made the device more “social,” where you can share highlights and notes that you take about a book via Twitter,…
Episode #118 is a follow-up to podcast #116 with Jim Womack, founder and former Chairman of the Lean Enterprise Institute, now their Senior Advisor and author of the new book Gemba Walks, available in paperback, Kindle format, iBooks, and other…