Month October 2006

Census of Manufacturers

Along with the profiles of this year’s Industry Week’s Best Plants Award, the latest issue includes the latest census data on continuous improvement. Of course, a survey question being checked on a website is far from direct observation (or gemba),…

You Need Quantity AND Quality

Mishandling Has Spiked Since Liquid Ban Reduced Carry-Ons – washingtonpost.com With the new security rules in August, the number of checked bags increased suddenly (including my own, until I changed my process to include leaving a bag of toiletries at…

Consumer Error Proofing

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I had to buy a new router for home (a different quality discussion about why my old one quit working after a year). I noticed an error proofing (poka yoke) device on the back of the router (the orange strip…

Happy Birthday to the Assembly Line

Henry Ford Changes the World I can’t find the date online, but XM Radio’s “This Day in History” feature claimed that today, October 7, in 1913, was the first activation of the continuously moving assembly line at the Ford Highland…

Being lean not about being mean

The ChronicleHerald.ca Finally, the right combination of the words “lean” and “mean” in a headline. Lean is NOT mean. Good overview of lean and Toyota Production System thinking in the article linked to above. Please check out my main blog…

Lean Pizza?

I was able to have dinner at the famous Pizzeria Uno in Chicago on Friday. It had been too long since I’ve had really good Chicago stuffed pizza — REAL Chicago pizza, not the fake bready stuff that too many…

Beyond Lean, Again?

Landmark Study Investigates Root Causes of Profitability Gap Among North American Automotive Manufacturers Here is a Harbour Report study which claims the key to American Competitiveness is “beyond lean.” I always hate it when people talk about what is beyond…

Surgical Shadowboarding

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A “shadowboard” is a common method in the Toyota Production System. It is a “5S” method where an outline or solid “shadow” is drawn behind where a tool would go on a board, bench, or table. With the shadowboard, it…