Hat tip to John Shook and the Lean Enterprise Institute for pointing this out via his email newsletter — today would have been the 100th birthday of Taiichi Ohno, usually credited as one of the creators of the Toyota Production…
I received some really good questions from a reader, Nick, who has recently crossed industries to bring his Lean Manufacturing experience into healthcare. Since I thought the questions might lead to a good blog post, I’m going to address them…
While doing research for my upcoming book on “Healthcare Kaizen,” I found two books that touched on kaizen-style continuous improvement in our everyday lives. One was a brief mention in a book from a TV personality (see my post An…
As I’m working hard this week to finish, with my co-author Joe Swartz, the manuscript for our upcoming book “Healthcare Kaizen,” I’m not taking much time to blog. But here is the longer version of a quote we are sharing…
Regular readers might know that I’m working on a second book project, about “kaizen” (continuous improvement) in healthcare. Sign up to receive more info about the book, Healthcare Kaizen: Engaging Front-Line Staff in Sustainable Improvements. I have a lot of…
I’ve finally started reading the new book by Charles Kenney, Transforming Health Care: Virginia Mason Medical Center’s Pursuit of the Perfect Patient Experience, and I wanted to post a mini-review of the first three chapters. You can also buy (cheaper…
I’m really excited that I’m going to be attending tomorrow’s Northwestern football game that’s being played at Wrigley Field, the legendary baseball stadium that opened in 1912. This will be the first college game played there since 1938 and the…
TL;DR (2026): This interview with Masaaki Imai still matters because it captures an early, unvarnished view of how “respect for people” was practiced–not idealized–by Taiichi Ohno and Toyota. It reminds today’s Lean leaders that respect doesn’t mean being soft or…
The Lean Enterprise Institute has posted the follow up text Q&A by John Toussaint MD and Roger Gerard PhD, co-authors of the book On the Mend: Revolutionizing Healthcare to Save Lives and Transform the Industry. These were extra questions from…
When I read John Seddon’s book Freedom from Command & Control: Rethinking Management for Lean Service, I was a fan. I thought, “Here is someone from the Dr. Deming lineage who has a good message about what’s wrong with traditional…
I’ll start the week with another post about my tour of the TMMTX (Toyota Motor Manufacturing Texas) plant in San Antonio. Today, I’ll write about the visitor center – other than having Toyota vehicles on display, what does the company…
If your goal is long wait times and frustrated customers, design your system for 100% utilization. Whether it’s airlines, call centers, or healthcare, the same predictable pattern emerges: full capacity destroys flow. Drawing on queuing theory, Factory Physics, and Lean…
