Toyota’s Jamie Bonini on Organizational Culture

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ToyotaLast week at the Lean Healthcare Transformation Summit, I really enjoyed the presentation by Jamie Bonini,  General Manager of the  Toyota Production System Support Center (TSSC). Jamie started his career at Chrysler (where he knew Jamie Flinchbaugh, a good friend of this blog) and both Jamies, like me, are graduates of the MIT Leaders for Global Operations program.

Jamie shared great insights on what we might call “Lean culture” as Toyota aims for and others have emulated.

Jamie described Toyota's organization culture as an integrated system, consisting of:

Basic philosophy

  1. Customer first (patient first in healthcare)
  2. People are the most valuable resource
  3. Kaizen (continuous improvement)
  4. Focus on the workplace (shopfloor focus, gemba)

Technical tools

These are the methods like kanban, just in time production, etc. As Jim Womack said in his keynote, these tools are “necessary, but not sufficient” because they have to be combined with the philosophy and managerial practices. The classic “TPS house” illustration covers these practices (or see Jamie's diagram, below):

Screen Shot 2013-06-11 at 2.35.35 PM

Managerial approach

Jamie said the key managerial role is to develop people to surface problems and to solve problems (to better serve the customer). He emphasized this many times. Managers and leaders are responsible for helping create a culture where people can surface and solve problems.

The ideal is to be notified of any abnormality immediately and to solve problems as they occur (while the situation is still fresh).

Jamie referenced back to Dr. John Toussaint's keynote, with all of the things that went wrong during his mother-in-law's healthcare, saying, “A problem solver would have arrived immediately to solve the root cause and prevent it from happening again.”

Unfortunately, that's still not the culture in healthcare, generally.

That's the power of Lean principles… it's not about copying tools, it's about adopting the culture and philosophy… that's what makes the tools useful, when oriented in the direction of the customer. For example, I'm not sure how saying “no sweaters on the back of your chair” (in the Kyocera “Lean office” initiative) helps the customer at all! That's why I called that “L.A.M.E.” and not Lean. That's why we need to be customer driven (solving problems that matter) rather than being tools driven.

Four roles of a leader

Jamie talked about the four roles that each leader must play in a Lean transformation:

  1. Show passionate commitment for improvement and TPS
  2. Learn TPS principles, well enough to teach them to others (the basic principles and the details)
  3. Build an organizational culture that surfaces and solves problems
  4. Be active in the gemba (go and see… “genchi gembutsu”)

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Mark Graban is an internationally-recognized consultant, author, and professional speaker who has worked in healthcare, manufacturing, and startups. He is author of the Shingo Award-winning books Lean Hospitals and Healthcare Kaizen, as well as The Executive Guide to Healthcare Kaizen. His most recent book is the anthology Practicing Lean that benefits the Louise H. Batz Patient Safety Foundation, where Mark is a board member. Mark is also a Senior Advisor to the technology company KaiNexus. His latest book has been released as an "in-progress" book, titled Measures of Success.

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3 Comments
  1. Jamie Flinchbaugh says

    Engaging with Jamie is always a learning experience. I hope everyone at the conference appreciated the experience. Last time we chatted at an airport (both coming off long flights and probably looking and certainly feeling ragged) we got into a deep conversation about how to fix the university system in the US.

    1. Mark Graban says

      Fixing the university system… you might be interested in Bob Emiliani’s new book and blog on this (“The Lean Professor”). He’s also written another book about Lean in the college / university setting.

      http://www.bobemiliani.com/the-lean-professor/

  2. Anonymous says

    Great post. I am looking back 5 or 6 years and as much as this rings true now I am not sure it would have resonated then. I guess the good news is we are figuring this out and there are bona fide examples in healthcare that can inspire us. Maybe the bad news is it is still very hard and I am not sure there are that many leaders that are capable of moving their organizations down the right path.

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