What Dr. Deming’s 1987 Hospital Experience Still Teaches Us About Healthcare Today

106
3

Today's Post in <50 Words: Today's post points to my guest blog post for the W. Edwards Deming Institute: Reflections on Dr. Deming's Hospital Notes – What Has Changed Since 1990? Why do the same problems that Dr. Deming experienced as a patient 30 years ago still happen so often today?


When healthcare improvement efforts stall, leaders often look for better tools, more training, or greater frontline compliance. W. Edwards Deming would have pointed elsewhere: to the CEO.

In notes he wrote after a 1987 hospitalization, Deming was explicit about who owns the hospital system and who has the authority to change it. This post focuses on one overlooked conclusion from those notes–what they reveal about executive responsibility, system design, and why meaningful transformation in healthcare cannot be delegated.

Dr-Deming-Hospital-Management-1987-Notes

In the post, I review Dr. Deming's notes and share some of my reflections and questions about the progress that's been made (or not made) in the 30 years since he wrote that (and in the 12 years since I moved into healthcare).

What Dr. Deming Observed as a Hospital Patient

An excerpt from the post follows… (and the full text is archived further down on this post).

Listen to this post (and the Deming Institute post) – subscribe

Read Dr. Deming's original article first (PDF):

Excerpt from my post:


The scenarios that Dr. Deming described in the article could easily occur in a hospital today–although he'd likely have a private room and slightly better food. I heard strikingly similar complaints from my grandfather before he passed away last year at age 93 (the same age Dr. Deming was when he died, which I only recently realized).

Hospital System Failures That Haven't Changed in 30 Years

These problems, common in 1987 and still common in 2016, include:

  • Delayed care due to system distractions. Nurses get pulled away by poorly designed workflows and competing demands, then unintentionally fail to return to a patient's room as promised.
  • Visible variation in care. Patients notice inconsistent work methods and practices from shift to shift or caregiver to caregiver–variation that can affect both experience and outcomes.
  • Medication and supply shortages. Hospitals run out of drugs or supplies because of flawed supply-chain design, often driven by lowest-cost purchasing decisions or a misapplication of “just-in-time” inventory principles.
  • Highly trained staff doing low-value work. Nurses, pharmacists, and anesthesiologists are prevented from performing their core clinical duties because they are covering tasks that could be handled by support staff. Hospitals may believe they are saving money by cutting these roles, but the downstream costs and risks often outweigh the savings.
  • Neglected design details. Small but important environmental design issues–like poor sink placement or the lack of an IV hook in a patient bathroom–create unnecessary workarounds and risks. These problems are routinely avoided when Lean design principles are applied early.
  • Inaccurate or premature charting. Documentation is sometimes completed in advance to save time, even when medications or orders are delayed or missed, leading to inaccurate records and gaps in care.
  • Reactive problem responses. When problems are reported, the response is often limited to apologies and promises to “do better,” rather than systemic changes that prevent recurrence.

What Deming understood–and what patients still experience decades later–is that these are not individual failures. They are predictable outcomes of poorly designed systems.

Why These Problems Are Management Failures, Not Staff Failures

As Dr. Deming would have said, the problem is not the workers. Hospital leaders need to “learn something about supervision” as only they can “make the changes in procedure and responsibility that are required.”


How much progress has been made? Why do so many of the same problems still exist in too many hospitals?

What would you teach leaders about “supervision” that could lead to better patient care and a better workplace for healthcare providers?

Full Post:

Reflections on Dr. Deming's Hospital Notes – What Has Changed Since 1990?

About ten years ago, somebody sent me a PDF file of Dr. Deming's “Some Notes on Management in a Hospital.” I felt like somebody had shared a bootleg tape of my favorite band, as I wasn't sure the article had ever been formally published anywhere. Since I wasn't sure if it was a public article, I didn't share it widely and didn't blog about it.

I was happy to see John Hunter share the article on the Deming Institute blog last year, along with some context. It had been published in the journal of the Society for Health Systems (an organization I am active with today, including running the Red Bead Experiment at their 2016 conference). Now that the article is out there, I'd like to share some thoughts and reflections on my decade in healthcare improvement.

The SHS journal article starts with a brief introduction, not in the original document, by Dr. Deming that summarizes the key points, all of which are still relevant today.

Why Healthcare Work Still Isn't Designed as a System

Too many healthcare workers don't understand the system or value stream that they are a part of. They know their own work, but they don't understand the connections to other departments (or even to others performing different roles within their same department). This lack of understanding isn't the fault of these individuals. Lean methods, such as value stream mapping and improvement projects carried out by cross-functional teams can break down barriers and increase understanding. I've seen many organizations progress from blaming those nameless jerks in another department to working together toward the goal of better patient care.

Why Hard Work Alone Can't Fix Broken Systems

It's still true today that “hard work and best efforts are not sufficient for the optimization of a system.” Most hospitals and doctor's offices today aren't designed as a system. It's more like a collection of smart, hard-working individuals who have just been thrown into a building in the hope that everything will somehow sort itself out (because everybody is smart, hard working and caring). A system doesn't design itself and a system doesn't manage itself. Thankfully, some organizations are learning that “Lean Design” (or “3P”) and similar methods (like Design Thinking) can help design better systems that help people be successful. It's often not much more complicated than studying the patient's needs, studying the work, and respecting and engaging team members to have a say in how processes, technology, and spaces are designed and utilized.

Designing Safety Into Healthcare Instead of Relying on Vigilance

From a quality and patient safety standpoint, too many healthcare organizations still rely on asking people to be careful, as if those “best efforts” are a way to prevent human error. The beatings (and blaming and punishing) will continue until quality and safety improve? Thankfully, some organizations are realizing that quality and safety must be built into the system, rather than being inspected in (or worse, “punished in” by blaming individuals who make inevitable mistakes).

How Incentives and Metrics Undermine Quality

Too many organizations (and oversight bodies like the federal government) rely on quality measures (which might be inaccurate, unfair, or gamed in some way) along with backward looking financial punishments or rewards. “Pay for performance” systems sound good at first, but often prove dysfunctional, as Dr. Deming warned us about decades ago.

A Real-World Example of Incentives Gone Wrong

My opthamologist told me once that his CMS (Centers for Medicare and Medicaid Services) quality incentive payment was delayed. This is where the federal government was paying him some portion of reimbursement that had been held back, to be paid based on his quality measures. Why was the payment delayed? My doctor had reported zero post-surgical complications, a number I could only trust to be true and accurate. Because “zero” was an unexpected result, the government saw zero as “missing data” and he had to file appeals to get paid what he was entitled to. This was frustrating and not good for his cash flow, of course. The lesson learned? The ophthalmologist said he learned to report having one complication even if that wasn't actually the case. So much for his pride and joy in work.

Respect for People Is Still the Missing Ingredient

Dr. Deming, in that introduction, talks about the need to respect and consider all points of view in healthcare. The best Lean thinking organizations today put this into action, when they do a better job of listening to employees of all classifications and pay grades. These organizations help form teams with a better understanding of their work and system, instead of a department just being a collection of individuals. Lean organizations engage every employee, regardless of the letters after their names, in improvement through Plan Do Study Adjust cycles and a Kaizen improvement process.

Why So Few People Get to Practice Continuous Improvement

When I teach at health systems, I always ask who has heard of Dr. Deming. Many hands go up. I ask how many of heard of PDSA or PDCA. Again, many hands go up (although not always the same hands). When I ask how many think they get to actually practice PDSA, most hands stay down at most organizations. Again, this is changing at organizations that really practice Lean (although, sadly, some organizations would say they are “implementing Lean” without engaging everybody in improvement).

I see the best efforts of too many individuals being squandered. This includes nurses, doctors, and other healthcare professionals who are being worn down by the “forces of destruction” that Dr. Deming described. This also includes managers and leaders who are so consumed with fire fighting and bureaucracy that they are not able to spend time helping improve the system. I also see people in departments labeled Lean or “Process Improvement” who have their skills and efforts squandered because senior leaders think quality isn't their responsibility or that it can be delegated. The use of random Lean tools isn't transforming any health system. Those that are making great progress have lived the Deming idea that quality starts at the top, in the boardroom.

The scenarios that Dr. Deming describes in the article could all happen today in a hospital, although he'd likely have a private room and slightly better food. I heard similar complaints from my grandfather before he passed away last year at age 93 (the same age as Dr. Deming when he passed, I just realized). These problems, the same in 1987 or in 2016 include:

  • Nurses get distracted (due to poor systems and work design) and forget to come back to the room, as promised. Care gets delayed.
  • Variation in work methods and practice that are noticeable to patients (and sometimes affect their care).
  • Hospitals run out of medications or supplies due to poor supply chain design (due to choosing the low cost supplier or trying to cut corners on inventory due to a misapplication of “just in time” principles).
  • Nurses can't perform nursing duties (such as giving medications at the right time) because they're busy with tasks that could be done by housekeeping or a “tech.” The same is often true with pharmacists and anesthesiologists. The hospital often thinks they are saving money by skimping on support staff, but that might not really pan out.
  • Little details are often ignored, such as the wash basin or shower design in Dr. Deming's room. A current example might be a hospital not putting a hook for an IV bag in the patient bathroom (a problem often avoided through use of Lean Design methods).
  • Charting often gets done in advance, as a way of saving time, but medications or orders sometimes don't get followed, leading to missed care and inaccurate records.
  • When problems are reported or discovered, the response is too often reactive, with promises to do better and no real improvement.

As Dr. Deming would have said, the problem is not the workers. Hospital leaders need to “learn something about supervision” as only they can “make the changes in procedure and responsibility that are required.”

In a separate post, I focus specifically on what Deming's notes imply for hospital CEOs and why transformation stalls without visible executive ownership of the system.

What Dr. Deming Said About Hospital CEOs and Transformation

So Has Healthcare Actually Improved Since Deming?

Has there been some progress in healthcare? Sure. As William Gibson wrote, the future is here… it's just not widely distributed yet. From what I've seen the best “Lean hospitals” with the best results have a foundation of systems improvement and management that is based as much on Deming principles as anything. Yes, Lean mindsets have significant overlap with Deming's teachings (not surprising, given his influence on Toyota) and Lean methods can be very effective in creating a culture of quality and improvement. But, there's still too big of a gap. Too many patients are being harmed and killed and too many healthcare professionals are getting frustrated due to poor management and bad systems. We have to do better. It's proven that we can do better… but will everybody do so?

Get New Posts Sent To You

Select list(s):
Previous articlePodcast #274 – Jay Arthur, “Lean Six Sigma for Hospitals”
Next articleFlashback Friday: Past Super Bowl-Related #Lean Posts
Mark Graban
Mark Graban is an internationally-recognized consultant, author, and professional speaker, and podcaster with experience in healthcare, manufacturing, and startups. Mark's latest book is The Mistakes That Make Us: Cultivating a Culture of Learning and Innovation, a recipient of the Shingo Publication Award. He is also the author of Measures of Success: React Less, Lead Better, Improve More, Lean Hospitals and Healthcare Kaizen, and the anthology Practicing Lean, previous Shingo recipients. Mark is also a Senior Advisor to the technology company KaiNexus.

3 COMMENTS

  1. I have always found this one of Deming’s musing the most depressing: change to the system requires action by management. If management doesn’t buy in, there’s no real way to improve the system, which can leave one in a futile state of powerlessness(unless you’re a manager). I have spent years trying to figure a way around this, trying to figure out if there’s a way for the people working on the manufacturing lines (or in this case, the nurses and aides) to overcome this hurdle, but there’s just no way. Typically, as soon as management gets wind of any “improvements” made without them in the loop, they shut it down.

    Are there any good ways to influence management to at least educate themselves a little bit on what true lean actually is? I’ve tried showing them Deming’s works, his fourteen points, etc., but it just goes ignored. Instead, all too many times, I’ve experienced the blame game, and “being held accountable”, no matter how thoroughly I explain how the system could be improved to preclude issues that rob value from the customer, and joy from my work.

    • Thanks for the comment.

      It might be depressing, but I think it’s true: upper management owns “the system” so they are responsible for changing it.

      Individual employees can, of course, initiate Kaizen improvements that fix something locally. But, Dr. Deming would have warned that “everybody’s best efforts” to improve might be sorta useless of management doesn’t fix aspects of the system that drive waste (like focusing too much on cost cutting, choosing the wrong suppliers, etc.).

      It’s a shame when management not only doesn’t fix the system, but shuts down people who are trying to make local improvement.

      I’m sorry to be cynical about it, but Deming and the “quality movement” were somewhat popular in the 1980s. I think sometimes that the movement died with him in 1993. I don’t see many businesses or organizations that are focused on quality these days. I think “being cheap” won out.

      • Well, at least we have people like you and the other writers here and online still trying to keep Deming’s Principles alive. Thank you for teaching me a little something new every day.

LEAVE A REPLY

Please enter your comment!
Please enter your name here