Mistake-Proofing That Builds Learning: A New Course on Preventing Errors Without Blame

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Over the years, I've seen how often organizations respond to mistakes with blame, punishment, or superficial fixes–rather than learning and prevention. That's why I collaborated with Karen Martin and TKMG Academy to create a mistake-proofing course focused not just on techniques, but on building systems and cultures that reduce errors and encourage learning.

Well, it's a mistake to call it “my” course. This course, available now, is the result of collaborating with a great team, including:

  • Working with Karen on the script,
  • Karen and her team lining up and facilitating recording in a professional studio (coaching me through reading a prompter for the first time, and
  • Karen and her team doing a lot of post-production work, including editing and graphics.

This video is a short preview, from the start of Lesson 1:


You can buy the course individually at TKMGAcademy.com for $129. Volume discounts are available for large teams or your entire workforce (for more information, email info@tkmgacademy.com).

The course is also part of the wonderful collection of courses in the all-access annual subscription.

Other TKMG Academy instructors in the series include Karen Martin, Elisabeth SwanMike OsterlingTracy O'RourkeBrent Loescher… and more.

And if you subscribe to TKMG Academy, you can participate in Karen's “Community of Practice” meeting with me on Wednesday, June 26th.

I'm happy that the course includes both specific techniques you can use to prevent and reduce mistakes–and the elements of workplace culture that are necessary to prevent mistakes. Organizations need to use systemic mistake-proofing methods, while reacting to mistakes in a way that leads to learning and improvement instead of blame and punishment.

Those cultural elements are the most important aspect, as I also discuss in my book The Mistakes That Make Us: Cultivating a Culture of Learning and Innovation.

Why This Course?

In today's fast-paced work environments, mistakes can be costly. However, with the right approach, they can also be incredible opportunities for learning and improvement. This course is designed to equip you with practical tools and techniques to prevent mistakes before they happen and to respond constructively when they do.

Key Benefits of the Course:

Comprehensive Content: The course covers various types of mistakes, degrees of mistake-proofing, common root causes, contributing factors, prevention and detection countermeasures, and the crucial role of psychological safety.

Engaging Format: With 15 lessons totaling 1 hour and 14 minutes, this course is concise yet comprehensive. It includes four additional resources to deepen your understanding.

Recognition: Learners who pass the final exam receive a certificate and a digital achievement badge, showcasing their commitment to quality and continuous improvement.

For more details, visit TKMG Academy Mistake Proofing Course. I hope you like it!

Karen and I would love to hear your feedback.

Transcript:

Hi. Welcome to the TKMG Academy Course, Mistake Proofing. I'm your instructor, Mark Graban.

We ALL make mistakes. We're all VICTIMS of mistakes. But hopefully, we only experience MINOR ones, like a barista handing you the wrong beverage at your favorite coffee shop.

So what IS a mistake? A mistake is an action or decision that TURNS OUT TO BE misguided or wrong. The key words there are “turns out to be.”

When taking action or making a decision, most people believe that–in that moment–they're doing the RIGHT thing the right way. They don't THINK they're wrong.

But mistakes are always discovered in HINDSIGHT–when we learn that the outcome of an action or decision did NOT match what we expected or predicted to happen.

Or we act HASTILY without considering whether our decision or action could result in a poor outcome.

Thinking proactively about “what COULD go wrong?” and “what's the WORST that can happen?”–is the first step toward intentional efforts to prevent or mitigate mistakes.

Some mistakes cause a LITTLE frustration, while others cause great HARM–like a restaurant serving someone a dish with SEAFOOD in the sauce after being told the diner has a severe ALLERGY.

Manufacturing mistakes, like NOT tightening some bolts–or not ATTACHING them to begin with–can create an unsafe product.

Healthcare mistakes can cause harm or death if–for example–a nurse gives the wrong medication to a patient.

Notice that I said, “The NURSE gives . . .” BUT… should we BLAME the nurse for administering the wrong medication? No. There's more to it.

Work is a TEAM effort, and–most of the time–errors result from a BREAKDOWN in processes or the work environment.

Instead of BLAMING a person–or multiple people–after the fact, top-performing organizations focus on PREVENTING mistakes in systematic ways–that's the practice of mistake proofing and the focus of this course.

If your organization wants to prevent mistakes and respond to them in ways that build trust, learning, and psychological safety, this course was designed for exactly that purpose.

Mistake-Proofing Requires Psychological Safety

One final point matters more than any tool or technique: mistake-proofing cannot succeed without psychological safety.

People don't intentionally make mistakes. When errors happen, they're almost always the result of system design, workload, unclear expectations, interruptions, or poorly designed processes. If people fear blame, embarrassment, or punishment, they won't speak up about near misses, weak signals, or design flaws–and the organization loses its best opportunity to learn.

Effective mistake-proofing depends on creating an environment where people feel safe to say:

  • “This process doesn't make sense.”
  • “I almost made a mistake today.”
  • “This workaround worries me.”
  • “Something feels off here.”

That kind of honesty doesn't emerge from rules or checklists. It comes from leadership behaviors that show curiosity instead of judgment, learning instead of punishment, and improvement instead of finger-pointing.

That's why this course goes beyond techniques like poka-yoke and error detection. It emphasizes how leaders respond to mistakes, how teams reflect on failures, and how organizations build systems that help good people succeed. When psychological safety is present, mistakes become sources of insight. Without it, mistakes become hidden–and repeated.

If your goal is not just fewer errors, but stronger systems, better learning, and more engaged people, then mistake-proofing and psychological safety must go hand in hand. One without the other simply doesn't work.


If you’re working to build a culture where people feel safe to speak up, solve problems, and improve every day, I’d be glad to help. Let’s talk about how to strengthen Psychological Safety and Continuous Improvement in your organization.

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Mark Graban
Mark Graban is an internationally-recognized consultant, author, and professional speaker, and podcaster with experience in healthcare, manufacturing, and startups. Mark's latest book is The Mistakes That Make Us: Cultivating a Culture of Learning and Innovation, a recipient of the Shingo Publication Award. He is also the author of Measures of Success: React Less, Lead Better, Improve More, Lean Hospitals and Healthcare Kaizen, and the anthology Practicing Lean, previous Shingo recipients. Mark is also a Senior Advisor to the technology company KaiNexus.

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