From Japan: “We were not always a Kaizen company” — Surprising?

2

Here is something brief that I posted on LinkedIn while I was in Japan recently, but I also wanted to share it here, elaborating a bit.

In my visits to Japan, I have learned that not every company here utilizes TPS, Lean, Kaizen, or TQM. It's not the default and it's not easier if you're Japanese, as some people think.

One company I visited this week said:

“We were not always a Kaizen company.”

That might surprise some readers.

Kaizen isn't the default. It's been a specific effort they've been making the past few years.

Their new-found emphasis on engaging employees in continuous improvement fame from a new CEO who came from Toyota.

Leadership matters. Leadership is critically important.

The photo below, by the way, is from a manufacturing company that has practiced Kaizen for more than four years. The binders are full of single-page summaries of the Kaizen improvements.

Paraphrasing Mitt Romney, we have binders full of Kaizens!

Here is what one of those Kaizens looks like, along with an automated translation was done via the Google Translate on my iPhone:

This is a similar format as what I've used in different organizations, something that I've called a “Kaizen Report” or a “Kaizen Summary,” as we've documented in Healthcare Kaizen (and you can find templates like this on our book's website).

Tour participants loved flipping through the binders… even without understanding Japanese, the photos help you get a sense of the types of small improvements that are being made so frequently. I don't have an exact count of how many Kaizens have been documented.

Here is another blog post, from my first visit in 2012, on the theme of “this isn't easier in Japan”:

Lean, TPS, Kaizen, TQM… these aren't magically the default way of being for a Japanese company. It requires effort and dedication…

See more posts about Japan trips and my lessons learned.

Here is the original LinkedIn post with a lot of great comments and discussion:

Please post a comment and join the discussion. Subscribe to get notified about posts via email daily or weekly.

Mark Graban is an internationally-recognized consultant, author, and professional speaker who has worked in healthcare, manufacturing, and startups. His latest book is Measures of Success: React Less, Lead Better, Improve More. He is author of the Shingo Award-winning books Lean Hospitals and Healthcare Kaizen, as well as The Executive Guide to Healthcare Kaizen. He also published the anthology Practicing Lean that benefits the Louise H. Batz Patient Safety Foundation, where Mark is a board member. Mark is also a Senior Advisor to the technology company KaiNexus.

2 Comments
  1. Rey Elbo says

    Interesting article, Mark! If the companies you visited don’t admit that they’re not TPS, Lean, Kaizen or TQM, then what do they call themselves in the context of business or operational excellence?

    1. Mark Graban says

      Ray –

      I’m not sure if I understand your question. All of the companies I visited say they are using TPS, Lean, TQM, Kaizen and or all of the above.

      But the one I’m referencing here would probably say they had no form of operational excellence approach before they started with Kaizen.

      Mark

Leave A Reply

Your email address will not be published.

This site uses Akismet to reduce spam. Learn how your comment data is processed.

Kindle Unlimited members can now read "Measures of Success" for FREERead Now
+ +