Mark Graban's leanblog.org - Lean Healthcare, Lean Hospitals, Healthcare Kaizen, Lean Thinking, Lean Manufacturing, Toyota Production System

"Be Careful" is Not Enough

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I was boarding an American Airlines Super 80 at DFW yesterday, I noticed a warning sign on the controls of the jet bridge. As I've said before, “warning signs are not error proofing.” That certainly applies here.

There was a red stop sign logo with text on it that said “Be careful” and something to the effect about employees remembering to do some safety doublecheck to make sure that the planes didn't crash into the jet bridge. I would have taken a photo with my camera phone, but didn't want to end up on some TSA list.

Either way, you'll have to trust me. I'll try to be more prepared for a photo next time. American would be better served in putting in real error proofing measures that are better than just saying “be careful.” Even the most professional and reliable employees might have a bad day or a bad moment.

“Be careful” doesn't cut it, whether the issue is about saving $$ for American or if it's a safety issue for passengers. What about a mechanical error proofing device of sorts to prevent the potential mishap? What about a standard work process checklist (like pilots use) to make sure the check isn't forgotten??

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Mark Graban is an internationally-recognized consultant, author, and speaker who has worked in healthcare, manufacturing, and startups. He is author of the Shingo Award-winning books Lean Hospitals and Healthcare Kaizen, as well as The Executive Guide to Healthcare Kaizen. His most recent book is an anthology titled Practicing Lean that benefits the Louise H. Batz Patient Safety Foundation, where Mark is a board member. Mark is also the VP of Improvement & Innovation Services for the technology company KaiNexus.

2 Comments
  1. Mark Edmondson, Lean Affiliates says

    Dear Mark,

    Airport operations overall are a target rich environment for improvement: Poor flow of passengers and baggage, unnecessary bottlenecks (ticket counter, security), little regard for what the customer needs while waiting (outlets for PCs, a clock that’s visible, more comfortable chairs).

  2. Ron Pereira says

    Isn’t it funny how often we need a camera? I recently got a Blackberry and it doesn’t have a camera. I sure miss my old Nokia camera phone in situations like you discussed here Mark.

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