Mark Graban's leanblog.org - Lean Healthcare, Lean Hospitals, Healthcare Kaizen, Lean Thinking, Lean Manufacturing, Toyota Production System

Toyota Assembly Line Inspires Improvements at Hospital

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Washington Post (via MSNBC):

Another example of the waste-filled health care system adopting TPS methods and approaches:

“In adopting the Toyota mind-set, Kaplan said, the 350-bed hospital has saved $6 million in planned capital investment, freed 13,000 square feet of space, cut inventory costs by $360,000, reduced staff walking by 34 miles a day, shortened bill-collection times, slashed infection rates, spun off a new business and, perhaps most important, improved patient satisfaction.”

But, with some downside?

“Such a radical new management style did not come without strains. A few top executives have left, and many physicians have balked at what they consider threats to their autonomy. Sending teams to Japan and hiring consultants cost about $1.5 million. And as in car production, there are safety risks in too much streamlining.

I don't understand what they mean by safety risks…. I can't imagine a TPS approach or consultant encouraging anyone to focus on anything but safety first (employee and customer/patient safety). I hope this is just a case of the reporter not understanding.

This columnist, from Minnesota, takes a somewhat cynical view of adopting Toyota methods to hospitals. As “lean healthcare” becomes more common, we'll have to work to fight uninformed “people aren't like cars” perceptions that miss the point.

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Mark Graban is an internationally-recognized consultant, author, and speaker who has worked in healthcare, manufacturing, and startups. He is author of the Shingo Award-winning books Lean Hospitals and Healthcare Kaizen, as well as The Executive Guide to Healthcare Kaizen. His most recent book is an anthology titled Practicing Lean that benefits the Louise H. Batz Patient Safety Foundation, where Mark is a board member. Mark is also the VP of Improvement & Innovation Services for the technology company KaiNexus.

1 Comment
  1. Mark Graban says

    Also, I disagree with the Washington Post article that Dell Computer has copied the Toyota method. Dell has, for better or for worse, developed their own model. I didn’t see a whole lot that was inspired by Toyota and I know that it wasn’t Michael Dell’s initial inspiration.

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