On August 14, four patients went to Ascension Saint Thomas Hospital Midtown in Nashville for joint replacement surgery. All four were harmed during the procedure. The hospital has not said how. One family says the drug was potassium chloride instead…
Somebody says it in the comments of nearly every post about Lean, usually with a few exclamation points. “Toyota doesn’t call it Lean!” It gets offered as if it settles the matter. I’ve said a version of it myself. Talking…
On Thursday, I wrote about the death of Donald Gough at the University Hospital of Wales in Cardiff. He received insulin during liver surgery even though he was not diabetic and had no clinical reason to be given it. That…
For years, I’ve been asking a very specific question about Lean history: Where was Toyota’s first andon cord? Jeff Liker didn’t know. Neither did Isao Yoshino. I’ve asked other former Toyota people. Toyota histories and books about the development of…
Formerly known as “Lean Whiskey” Listen: In Season 2, Episode 9, Mark Graban and Jamie Flinchbaugh recap the World Cup, declare a “dealer’s choice” coffee round, and wade into a very full news roundup of robots, layoffs, and quality turnarounds.…
A nurse executive posted on LinkedIn this week about what she called “assembly-line medicine.” She was describing an ambulatory surgery center where she once worked, where physicians booked roughly 80 percent of the day’s procedures into a six-hour window. Then…
Most Lean programs treat standardized work and kaizen as opposites. Standardized work is the rigid part. Kaizen is the creative part. One constrains, the other improves. Pick whichever side you prefer and argue with the other camp at the next…
Twenty years ago this month, I recorded the first episode of Lean Blog Interviews. My guest was Norman Bodek, who spent decades studying Toyota and introducing American audiences to the work of people, including Taiichi Ohno and Shigeo Shingo. I’m…
I’ve been pulling together a slightly updated edition of my eBook collecting the sports-related posts from this blog. The earliest post in it is from October 2005. The most recent is from January 2017. Going back through twelve years of…
Twenty years ago, on July 16, 2006, the Lean Blog Podcast began with a conversation with Norman Bodek. Norman was my friend and mentor–and the person who suggested that I start doing audio interviews in the first place. What began…
The 1992 Toyota booklet says surprisingly little about leadership. There’s a Kiichiro Toyoda quote about engineers getting their hands dirty. There’s a brief sentence about executives visiting the workplace and acting on what they see. That’s about it. For a…
Nearly two million improvement proposals in a single year. Ninety-seven percent implemented. That doesn’t sound like the suggestion-box model most organizations know. It sounds like something else. The number comes from Toyota’s April 1992 publication “The Toyota Production System.” It…