LeanBlog Podcast #22 – Allan Wilson, CEO of “Factory Logic” (Acquired by SAP), on Lean Software

Episode #22 of the Podcast is a discussion with Allan Wilson, CEO of Factory Logic, a software company that was acquired by SAP late last year. Allan is now the VP of Lean Manufacturing Operations for SAP. We talk about the role of technology and software in a Lean implementation.

In the interest of full disclosure, I worked for Factory Logic a few years back, including time under Allan's leadership, but I have no financial interest in the company or products.

Click here for the main LeanBlog Podcast page with all previous episodes.

Show Notes and Approximate Time, Episode #22

  • 0:20 Background and history on Factory Logic
  • 2:00 Using software to help standardize processes in a Lean factory, including Johnson Controls, a key customer
  • 5:20 Value proposition for the software on the factory floor (now known as SAP's XLPO product, or “Lean Planning and Operations”)
  • 6:00 CONWIP (constant work in process)
  • 6:20 POLCA (not the dance!)
  • 7:30 The SAP acqusition of Factory Logic, what will the impact be? 12,000 manufacturing companies use SAP
  • 12:20 The XLPO/Factory Logic applications will still integrate to other ERP systems
  • 13:00 What about the mindset of having a choice between Lean and technology, that many Lean folks are against technology/software. What about the Toyota Way principle of using technology “that supports your people and processes”?
  • 16:30 XMII definition
  • 19:00 Are Lean people becoming more accepting of technology?
  • 22:00 What are some of the examples where a large company struggles to roll out Lean in a consistent way across plants?
  • 22:30 BTR = Build to Replenishment
  • 24:00 Building a consistent Lean model throughout your global company

If you have feedback on the podcast, or any questions for me or my guests, you can email me at leanpodcast@gmail.com or you can call and leave a voicemail by calling the “Lean Line” at (817) 372-5682 or contact me via Skype id “mgraban”. Please give your location and your first name. Any comments (email or voicemail) might be used in follow ups to the podcast. Click here for the main LeanBlog Podcast page with all previous episodes.

Lean Blog Interviews podcast cover art with host Mark Graban

Follow the Lean Blog Interviews podcast

Since 2006, I've been talking with leaders, authors, and practitioners about how Lean thinking works in the real world, in healthcare, manufacturing, and beyond. Follow the show so you don't miss new episodes.

Apple PodcastsSpotifyAll episodes

Get New Posts Sent To You

Select list(s):
Mark Graban
Mark Graban

Mark Graban helps leaders build workplaces where people speak up and improvement sticks, through Lean management, psychological safety, and better use of metrics. He is a keynote speaker, advisor, and host of the Lean Blog Interviews and My Favorite Mistake podcasts.

He is the author of The Mistakes That Make Us, Measures of Success, Lean Hospitals, and Healthcare Kaizen, and a three-time recipient of the Shingo Publication Award. His next book is The Silence Tax.

Mark is also a Senior Advisor to KaiNexus. Get his free ebooks.

Articles: 5932

Leave a Reply

Your email address will not be published. Required fields are marked *