WSJ Blows It On Lean

WSJ.com – It’s Not Easy Being Lean

Free version via Pittsburgh Post-Gazette

I was disappointed with a “Managing” column in the Wall Street Journal today, with the headline “It’s Not Easy Being Lean.”

It starts with a premise that being “lean” means having few managerial layers between the shopfloor and the CEO.

Steelmaker Nucor Corp. had long prided itself on having just three management layers separating the chief executive from the hourly workers pouring hot metal on the factory floor.

Nucor, as they have grown, has added a layer because it was deemed they could be more effective with that additional VP layer. But they’re beating themselves up over it.

Now, to me, “lean” isn’t about being thin staffed for the sake of being thin staffed. It’s about being effective (for the company over all) and it’s about eliminating waste (among other things). The article gives an example about how Nucor’s central office was so “lean” that they didn’t get intellectual property protection for some innovations that competitors ended up copying.

That’s dumb, not lean.

The article reached out to some of the right people for comment on lean. Art Smalley gets it right for the reporter:

“You’re going to get at least ten layers at Toyota before you get to the president,” says Art Smalley, a former Toyota engineer and a former steel-industry consultant at McKinsey & Co. “I don’t view it as a right or wrong thing,” he says, adding that one formula doesn’t work for every company.

Being lean goes beyond the number of management layers, he says. A small business, with just two management layers, can be fat if the managers do unnecessary tasks, or if processes are inefficient or insufficiently automated. A chief executive with too few management layers below is likely to be overwhelmed with people relaying information and seeking guidance.

But even after that explanation, the reporter goes back to examples of how lean mean fewer people, using IBM (of all companies!) as an example of “getting lean”:

Last year, IBM cut more than 14,000 jobs largely in an effort to thin the management ranks at its bureaucratic European operation.

It’s frustrating that the WSJ would have such a misguided view of “lean” in this case. At the same time, they so often write about lean concepts that they don’t even recognize as lean!

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Mark Graban's passion is creating a better, safer, more cost effective healthcare system for patients and better workplaces for all. Mark is a consultant, author, and speaker in the "Lean healthcare" methodology. He is author of the Shingo Award-winning books Lean Hospitals and Healthcare Kaizen, as well as The Executive Guide to Healthcare Kaizen. His most recent project is an eBook titled Practicing Lean that benefits the Louise H. Batz Patient Safety Foundation, where Mark is a board member. Mark is also the VP of Improvement & Innovation Services for the technology company KaiNexus.

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4 Comments on "WSJ Blows It On Lean"

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  1. Jamie Flinchbaugh says:

    I was reading the same article on the plane today. Unfortunately, it’s not the Journal’s fault. We have two valid definitions of lean, and they weren’t reporting on “our” kind. By definition, an organization that runs with little staff is lean. We mean so much more. I wish we could go back to the late 1980’s and choose a different word. It does provide a great deal of confusion in the business world today.

  2. Mark Graban says:

    My problem with the article was they got the two definitions intermingled in the same article. Art Smalley was giving them “our” definition of lean and it stuck out like a sore thumb in the article. They also talked to Jeff Liker (another guy who shares “our” definition) and they really didn’t get a lean quote out of him.

    I wonder how Smalley and Liker feel about being included in that article? Does anyone have access to ask them?

  3. Jamie Flinchbaugh says:

    You always have to be careful with the press (and bloggers, I should probably add). This is a writer tasked with putting a piece together, not digging deep into the subtleties of management practices.

    The fact that the article used mixed versions of lean gets to a larger issue. Too many people in business are doing their “benchmarking” – meaning they are finding out what they should be doing next to stay competitive – from the press, the source probably least qualified to be making this analysis. People need to get out from behind their magazines and “go see.”

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