Updated: Quake forces Toyota to halt production

Yahoo! News

Updated: No real updates in the news, maybe we’ll learn more in the morning… but a few more thoughts of mine added below.

Toyota (as well as other Japanese automakers, including Nissan) is having to shut down a dozen factories in Japan due to the earthquake:

“Tom Libby, J.D. Power and Associates’ senior director of industry analysis, said customers shouldn’t notice the shutdown because Toyota likely has sufficient inventory to cover a few days of lost production.”

How long before we see another article that asks “Is Just-In-Time Too Risky??”

Updated: It is a supplier, Riken Corp., whose factory and warehouse were damaged. Yes, Toyota has suppliers with warehouses, that might surprise you if you’re new to Lean. It’s this new experiment in San Antonio where Toyota is tying themselves directly to the suppliers. In other cases, the suppliers would typically have some finished goods inventory to ship from, that famous “just in time” delivery.

Even, with Toyota schedules being pretty level (the “heijunka” concept”), the suppliers might still have to keep some inventory (it might just be hours or shifts worth) if they have setup time issues that prevent them from perfectly matching Toyota’s build schedule. Plus, there is some buffer inventory in place. Nobody is perfect, lines go down from time to time, so you keep a little buffer.

Toyota, Japan’s No. 1 automaker, will stop production lines at a dozen factories centered in central Aichi prefecture Thursday afternoon and all day Friday, said Toyota spokesman Paul Nolasco.

Toyota will re-evaluate soon if they will be able to start up again on Monday.

Please check out my main blog page at www.leanblog.org

The RSS feed content you are reading is copyrighted by the author, Mark Graban.

, , , on the author’s copyright.


Thanks for reading! I’d love to hear your thoughts. Please scroll down to post a comment. Click here to receive posts via email.


Now Available – The updated, expanded, and revised 3rd Edition of Mark Graban’s Shingo Research Award-Winning Book Lean Hospitals: Improving Quality, Patient Safety, and Employee Engagement. You can buy the book today, including signed copies from the author.

Related Posts Plugin for WordPress, Blogger...
Please consider leaving a comment or sharing this post via social media.

Mark Graban's passion is creating a better, safer, more cost effective healthcare system for patients and better workplaces for all. Mark is a consultant, author, and speaker in the "Lean healthcare" methodology. He is author of the Shingo Award-winning books Lean Hospitals and Healthcare Kaizen, as well as The Executive Guide to Healthcare Kaizen. His most recent project is an eBook titled Practicing Lean that benefits the Louise H. Batz Patient Safety Foundation, where Mark is a board member. Mark is also the VP of Improvement & Innovation Services for the technology company KaiNexus.

Posted in: Blog
Tags: ,

1 Comment on "Updated: Quake forces Toyota to halt production"

Trackback | Comments RSS Feed

Post a Comment

CommentLuv badge