By September 26, 2006 5 Comments Read More →

"Lean and mean manufacturing"

Lean and mean manufacturing – 9/26/2006 – Modern Materials Handling

When I see “mean” in a headline, it’s strange… I would expect that to be negative article, but this article is positive and pretty accurate.

“Most people think of lean as a system designed to keep inventory and waste to a minimum. While that’s true, the whole point of lean is to be extraordinarily customer-focused and responsive. Reduced inventory, lead times, paperwork and errors are a by-product of a system focused on the end-customer.”

Not a bad definition. The lean methods they mention in the article are all solid. They don’t talk about the culture or management practices, other than allowing workers to stop the line when a quality problem occurs.

Why would you say “mean” in a positive article? That blows me away. There’s nothing positive about “mean” right?


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Mark Graban's passion is creating a better, safer, more cost effective healthcare system for patients and better workplaces for all. Mark is a consultant, author, and speaker in the "Lean healthcare" methodology. He is author of the Shingo Award-winning books Lean Hospitals and Healthcare Kaizen, as well as The Executive Guide to Healthcare Kaizen. His most recent project is an eBook titled Practicing Lean that benefits the Louise H. Batz Patient Safety Foundation, where Mark is a board member. Mark is also the VP of Improvement & Innovation Services for the technology company KaiNexus.

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5 Comments on ""Lean and mean manufacturing""

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  1. Anonymous says:

    unless you’re mean to your competition

  2. GrahamC says:

    Perhaps it’s cultural, i’ve definitely no problem with something bein lean and mean.
    Isn’t the george foreman the “lean, mean, grilling machine”? Its a common phrase.

  3. Mark Graban says:

    The issue to me is that “mean” usually is used in the context of lean being “mean” to employees.

  4. JB says:

    Hi All,

    It’s a simple answer…

    IT RHYMES!

    They needed a headline that would grab attention. Rhyming works and of course there is the “Lean Mean Fighting Machine” and George Foreman’s “Lean Mean Grilling Machine” and etc.

    I’m surprised we don’t find more references to “Lean Mean” when it is such an easy phrase to copy. Don’t worry about the content of the article; just make sure they read the headline ; – )

    Some rotten bosses have certainly used Lean in a mean way, but generally I think the rhyme appeal gets us all of these “mean” titles.

  5. Mahendiran says:

    Lean is mean to ” waste”
    Lean is mean to ” poor management”
    and so on……..

    Mahendiran Selvaraj

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